Product Description
Mannheim Process
The most common method of producing potassium sulphate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600ºC.
Potassium sulphate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.
The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HCl
K2SO4 Mannheim Process Potassium Sulphate Making Machine is well-known as there are two kinds of popular methods to be used to produce Potassium Sulfate Products, one is Double decomposition method, the reaction is not good, the product quality should be improved. Another method is the Mannheim furnace process, it is used widely, but there are some difficulties occurred during the production. We had made the necessary and important improvement and perfection on its production equipment and production process of Mannheim furnace, to form a unique and perfect Potassium Sulfate production technology now, improve the construction and material of furnace to achieve even heating, complete reaction and low energy consumption. New material and technology is applied to the part of hydrochloric acid absorption, thus absorption efficiency is enhanced and environmental issue is also well resolved.
Technical Advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method.
7. Stable production and easy operation.
8. Large output& Low coal consumption.
Product Parameters
|
Description
|
Index |
| Content of potassium oxide (K2O) % ≥ |
50 |
| Content of chlorine (CL) % ≤ |
1.5 |
| Content of moisture % ≤ |
1.0 |
| Content of free acid (H2SO4) % ≤ |
0.5 |
| Appearance |
White |
| No. |
Case |
Date |
| 1 |
SOP plant in Philippines for 10,000MTPA |
In 2016 year |
| 2 |
EPC project of SOP in Egypt for 60,000MTPA&100,00MTPA |
In 2015 Year |
| 3 |
Overhaul the furnace in Indonesia |
In 2011 year |
| 4 |
The project of SOP for 40,000MTPA |
In 2010 year |
| 5 |
Main equipment supplier of SOP in India for 20,000MTPA |
In 2018 year |
| 6 |
The EPC porject os SOP in Indonesia for 10,000MTPA |
In 2008 year |
| 7 |
The contractor of SOP in Phipilippines for 10,0000MTPA |
In 2006 year |
Hydrochloric acid
| Description |
Index |
Content of total acid (calculated by HCL) % ≥
(HCL)≥ |
31 |
| Content of iron (Fe) % ≤ |
0.005 |
| Content of oxide (calculated by CL-) % ≤ |
0.05 |
| Content of burnt leavings% ≤ |
0.08 |
| Content of sulfate (calculated by SO42-) % ≤ |
An acid: 0.005 B acid: 0.5-0.75
Production ratio of A & B: ~1:2 |
| Content of arsenic (AS) % ≤ |
0.0001 |
The consumption ratio of the process per ton of potassium sulfate
| Description |
Specification |
Unit |
Quantity |
| Potassium chloride |
K2O 60% |
Kg |
860 |
| Sulfuric acid |
H2SO4 98% |
Kg |
570 |
| Stone powder |
|
Kg |
40 |
| Electricity |
V=380 50HZ |
kwh |
60-70 |
| Fuel |
Natural gas
|
Liter |
90 |
| Diesel oil |
Liter |
75 |
| Water used for process |
≤ 30ºC |
M3 |
1.2 |
| Compensative water for cooling |
|
M3 |
10 |
Detailed Photos
FAQ
1. Q: Who are we?
A: We are a manufacturer, located Hengshui City Hebei Province, China, start from 2016, sell to Eastern Europe(20.00%), Africa(20.00%),Domestic Market(20.00%),South Asia(15.00%),Southeast Asia(15.00%),South America(5.00%),North America(5.00%). Welcome to send your inquiry!
2. Q: How about the delivery time?
A: Normally, 10-15 days after receiving the deposit to finish the order for a 20' container. Welcome to ask for the detailed delivery time according to your order quantity!
3. Q: What's the price of Mannheim Process Potassium Sulphate Making Machine?
A: Depends on annual output, welcome to inquire!
4. Q: How can you guarantee the product quality?
A: We have the quality control system ISO9001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction beforepacking.
5. Q: Can you do OEM for me?
A: We accept all OEM orders, just contact us and give me your design,we will offer you a reasonable price ASAP.
6. Q: What can you buy from us?
A: FRP/GRP Pipe & fittings, FRP/GRP tank & tower, FRP grating, FRP pultruded profiles, FRP SMC water tank, FRP polymer electrolytic cell, S/F, F/F double wall underground fuel tank, FRP rebar, FRP pipe filament winding machine & technology, FRP tank filament winding machine & technology, FRP molded grating machine & technology, FRP rebar machine & technology, FRP pultrusion machine, FRP polymer electroytic cell machine & technology, Mannheim Process Potassium Sulphate Making Equipment & technology, FRP cable tray, FRP septic tank, Fiber reinforced plastic rod/core, etc,
6. Q: What services can we provide?
A: Accepted Delivery Terms: FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, DES;
Accepted Payment Currency: USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
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