Hot Sale FRP Electrolytic Copper Zinc Nickel Tankhouse Cell

Product Description

                                  What's FRP Electrolytic Cell?

Product Description

FRP electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tankhouse operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.
 

Benefits of FRP Electrolytic Cells
 

· Long-term impermeability, free of corrosion, 20+ years warranty

Our monolithic internal tank manufactured with multiple layers of fiber-reinforced premium vinyl ester resin. It has continuous service without leakage, free of corrosion and structural flaws which operating under normal conditions as specified for each project.
 

· Swift, accurate and less costly installation

Electrolytic cells include features that allow reduction of 25% or more in time needed for cell erection, alignment and leveling compared to time required with conventional polymer concrete cells. Dimension tolerances for electrolytic cells are consistently tight, simplifying installation in the most demanding applications, including plants with automated crane systems.
 

· Minimum cleaning time and water consumption

The rounded internal shape, optional sloped cell floors, and smooth, flat finish of the internal tank, facilitate water sweeping and drainage of heavy sludge, with reduced water usage and accelerating return to service after each cleaning.
 

· Minimum maintenance cost

The robust, virtually impervious internal tank that is chemically bound to the polymer concrete structural core during molding is tolerant to operating abuse its smooth, non-stick surfaces minimize adhesion of contaminants.
 

· Maximum operational safety

The structural core of electrolytic cells is bolstered with sturdy external seismic reinforcement blocks confining its floor supports, and includes a robust, internal bidirectional, pultruded FRP bar mesh reinforcement which positively maintains integrity should the cell fail due to catastrophic events. Electrolytic cell installation protocols call for lateral wall collaboration between cells, thus reducing stress levels of cell around 40% under normal operating conditions.

FRP Electrolytic Cells Structure

Electrolytic cells are cast monolithically based on a patented, three-layer composite material system:

The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with
chemical barrier international norms that assure long-term impermeability and corrosion resistance.

The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low
coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses.

The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills.
Optionally, this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free
operation in unusually extreme operating environments.

Product Parameters

list of existing molds 

No.	Dimension (mm)
1	11000*1330*2360
2	5840*1170*1400/1600
3	4800*940*1650
4	7370*1180*1480
5	4362*940*1855
6	4640*990*1600
7	3850*960*1579
8	3400*960*1579
9	5200*890*1370/1550
10	6700*1200*1540
11	5000*1170*1500/1700
12	5200*1200*1480
13	6660*1220*1540
14	4150*840*1564
15	5970*1170*1400/1600
16	2900*1200*1509
17	8370*1120*1730
18	5100*960*1600
19	4030*940*1650
20	4530*1010*1640
21	4970*1160*1400
22	2300*700*1600
23	4000*1420*1000
24	5000*1200*1400
25	5900*1200*1950
26	5000*820*1650
27	5840*1170*1400*1700
28	4180*990*1500/1615
29	5300*940*1650
30	5050*1070*1950
31	3470*870*1250

1. Q: Are you Trading Company or Manufacturing Factory?
A: We are both manufacturer and trading company. We have our own factory for almost 10 years, and we have better service of overseas customers. Welcome to send your inquiry!

2. Q: How about the Delivery time?
A: Normally, 10-15 days to finish the order for a 20ft container. Welcome to ask for the detailed delivery time according to your order quantity!

3. Q: How can you guarantee the product quality?
A: We have the quality control system ISO9001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing.

4. Q: What is about the payment terms.
A: Basically, the payment terms are paypal, T/T, L/C at sight. Western Union.

5. Q: Can you do OEM for me?
A: We accept all OEM orders, just contact us and give me your design,we will offer you a reasonable price ASAP.