| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Product Type: | GRP, FRP, Fiberglass Reinforced Plastics |
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FRP/GRP pipe filament winding machine has six parts, such as inner layer manufacturing machine, computer control adding mortar-winding machine, curing station, repairing machine, mould unloading machine and resin mix station. Its controlling center has been adopted the Taiwan's advanced STD industrial control computer. If the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage. The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer.
The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics.It got the good valuation from the clients.
Advantage of Mortar Pipe Prodction Line
We adopted the Taiwan's advanced STD industrial control computer for its controlling center. After the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage.
The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer. The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics. It got the good valuation from the clients.
According to the pipe diameter,we have different filament winding machine models:
| Model | Diameter range (mm) | Pipe Length can be produced |
| QFW-300 | DN15-DN300 | 1.5m, 2m, 3m, 4m, 6m |
| QFW-1200 | DN300-DN1200 | 3m, 6m, 9m, 12m |
| QFW-2500 | DN300-DN2500 | 3m, 6m, 9m, 12m |
| QFW-3200 | DN300-DN3200 | 3m, 6m, 9m, 12m |
| QFW-4000 | DN300-4000 | 3m, 6m, 9m, 12m |
You can choose the machine according to your demand (diameter 30-4000mm).We can sell you the whole set machine and any part of it.We have our own R&D department,who design the control systems and programs,and improve the technology year by
year.
1. QFW-2500 FRP/GRP pipe filament winding machine
1.1 The main parameters
1) The total power: 193.6kw
2) The maximum diameter can be manufactured: DN4000mm
3) The effective length of the pipe: 12000mm
4) The productivity: 1000kg/h
5) The baking board's temperature of curing station: 105~160 ºC
6) The maxi speed of conveying roving: 90m/min
7) The maxi width of roving sheet: 200mm
8) The maxi speed of sand conveyance: 100kg/min
9) The maxi mould-unloading force: 83t
10) The rated drawing force of the capstan: 5t
11) The rated lifting force of the supporting pipe trolley: 40t
12) The rated pressure of the hydraulic system: 16Mpa
13) The central height of mould-unloading machine: 2000mm
14) The central height of the other single machine: 1500mm
Note: If the indoor temperature is above 15ºC in winter, the baking board can be power-off, then the total power is 97.6kw
1.2 It consists of six components
1.2.1 Inner liner-making machine
Inner liner-making machine mainly consists of following parts:
1) Main shaft transmmision system
2) Working platform
3) Electric control system
4) Front & rear support frame
5) Hydraulic pumping station
1.2.2 Computer control mortar-adding fialment winding machine
Computer control mortar-adding winding machine mainly consist of:
1) Main shaft transmission system
2) Working plateform
3) Mortar-adding trolley and transmission system
4) Roving-guide frame
5) Extrusion & press device
1.2.3 Curing station
Curing station mainly consist of:
1) Main shaft transmission system
2) Front & rear support frames
3) Electric control system
4) Heating device
1.2.4 Trimming machine
Groove-making & end-cutting machine mainly consist of:
1) Main shaft transmmision system
2) Front & rear support frame
3) End cutting device
4) Electric control system
5) Dust-remover
1.2.5 Demolding machine
Demoulding machine mainly consist of:
1) Gantry
2) Demoulding trolley
3) Pipe support trolley
4) Mould-dragging system
5) Electric control system
1.2.6 Resin mix station
Resin mix station mainly consist of:
1) Underground storage tank
2) Mix tank
3) Resin transfer system
4) Electric control system
1.2.7 FRP Pipe Hydrostatic Pressure Testing Machine
2. FW-4000 computer control filament winding machine
2.1 Technical parameters:
a. The range of diameter can be wound: DN600~ DN4000mm
b. The maxi length: 12000mm
c. The winding angle: 45°<α<90°
d. The total power: 10kw
e. The tolerance of positioning: <1mm
f. The maxi width of roving sheet: 150mm
3. Vertical FRP tank production line on site
a. The maxi diameter can be wound: 15000mm
b. The maxi length can be wound: 12000mm
c. The range of diameter: DN4000~DN15000mm
d. The maxi torque: 68350N·m
e. The maxi width of roving sheet: 1680mm
4. Horizontal FRP tank filament winding machine at site
a. Winding diameter range: 4m-25m
b. Max height for each section: 6m (Note: if it is more than 6m, it can be formed by many sections )
c. Winding angle: 60°-90°
d. Max rotating speed of the mandrel: 4.6rpm
e. Woven roving strands: 70*
5. Steel molds for FRP pipe & grp tank
6. Hydrotest machine for FRP pipes
7. Resin & fiberglass mixing and spraying gun
B2 type spraying machine:
Technical parameters:
Spraying of resin: 3.5-5kg/min
Spraying of fiberglass: 1.5-2.5kg/min
Pressure ratio: 18:1
Adjustment ratio of curing agent: 0.8-3%
Working air pressure: 0.3-0.7 MPa
Consumption of air: 50-500L/min
If you buy our machine, we can offer the whole scheme to produce the FRP GRP GRE pipe so that you can establish the plant.
|
Inner |
Volume |
RPM pipe |
SP |
PCP |
|
400 |
125.6 |
18.4 |
37.19 |
48.36 |
|
600 |
282.7 |
11.18 |
21.97 |
28.22 |
|
800 |
502.4 |
7.84 |
15.1 |
19.24 |
|
1000 |
785.4 |
5.97 |
1131 |
14.31 |
|
1200 |
1131 |
4.77 |
8.92 |
11.23 |
|
1400 |
1539 |
3.94 |
7.3 |
9.14 |
|
1600 |
2010 |
0.35 |
6.14 |
7.65 |
|
1800 |
1543 |
2.89 |
5.26 |
6.54 |
|
2000 |
3142 |
2.54 |
4.6 |
5.69 |
Container loading of FRP/GRP Pipe Filament Winding Equipment
We specialize in this field for several years with top quality competitive price and best service. More advantage we can supply:
Manufacturer
Superior quality&Good service
Timely delivery&Competitive price
ISO9001 ISO14001 ISO45001 SGS
Special size is available
OEM support
Low MOQ
1.More than 10 Years manufacturing experience.
2.Professional research and development team
3.Zero Customer Complaints for several Years
4.Human-based management
5.Environmental Protection
6.Excellent after-sales service.
Our service
We offer professional products and fast delivery.
We will help you solve problems when you use our products.
Any question can turn to the technology department of our company.
1. Fast delivery (Our factory has high production capacity and there is enough inventory to insure fast delivery for you)
2. Competitive price (We are manuafacturer of our products, so we can provide you both high quality products and competitive price)
3. Quick response each inquiry within 24hours
4. Quality control strickly
5. Quick delivery imporve your effciencyMain products:
FRP tank and chemical equipment
High, middle, low pressure FRP pipe
FRP small-scaled wastewater treatment tank
FRP septic tank
FRP cooling tower
FRP pultrusion, molded series products
FRP polymer electrolytic cells
S/F, F/F double-wall oil fuel storage tank
Whole set of FRP prodcution machines
Whole set of computer control filament winding machine
Whole set of FRP pultrusion machine
Whole set of FRP molded hydraulic press
Whole set of FRP grating molded machine ETC
Are you a factory or a trading company?
We are a factory, is a professional manufacturer, we have more than 200 skilled technicians, in addition, we have professional equipment mold engineers for design and production.
Where is your factory located? How can I visit you?
Our sales office is located in Shijiazhuang, Hebei Province. And our factory in Hengshui, Hebei Province.
Can you do OEM?
Yes, we can do OEM and ODM products, no problem. We can make all kinds of customized products according to drawings or samples.
Can you provide technical advice?
We provide you with professional technical advice free of charge.
What volume do you have?
With an annual output of 60,000 tons, we have multiple production lines to meet customer requirements for fast delivery.
What are your payment methods?
We accept TT /LC/Credit insurance orders.
What are your delivery items?
We accept EXW,FOB,CNF,CIF, etc. You can choose the one that is most convenient and cheapest.
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