FRP GRP Fiberglass Filament Winding Machine for Making Composite Pipe

Product Description

 

Product Description

Whole set of computer control filament winding machine and auxillary equipments

FRP/GRP pipe filament winding machine has six parts, such as inner layer manufacturing machine, computer control adding mortar-winding machine, curing station, repairing machine, mould unloading machine and resin mix station. Its controlling center has been adopted the Taiwan's advanced STD industrial control computer. If the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage. The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer.

 

The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics.It got the good valuation from the clients. 

Advantage of Mortar Pipe Prodction Line
We adopted the Taiwan's advanced STD industrial control computer for its controlling center. After the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage.
The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer. The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics. It got the good valuation from the clients.

The instruction of Composite FRP Winding Pipe Production Line:

1. Resin feeding system(include the reisn tank with agitator,the pump,the chain and pipe to offer the resin automaticly)

2. Lining making machine(the platform,the vehicle,the machine head and tail)

3. Pipe winding machine(the pipe winding platform,the vehicle,the resin bath,the machine head and tail)

4. Curing station(machine head and tail)

5. Trimming machine(machine head and tail)

6. Demoulding machine(the Longmen type or the chain type for small machine)

Detailed Photos

 

According to the pipe diameter,we have different filament winding machine models:

Model	Diameter range (mm)	Pipe Length can be produced
QFW-300	DN15-DN300	1.5m, 2m, 3m, 4m, 6m
QFW-1200	DN300-DN1200	3m, 6m, 9m, 12m
QFW-2500	DN300-DN2500	3m, 6m, 9m, 12m
QFW-3200	DN300-DN3200	3m, 6m, 9m, 12m
QFW-4000	DN300-4000	3m, 6m, 9m, 12m

You can choose the machine according to your demand (diameter 30-4000mm).We can sell you the whole set machine and any part of it.We have our own R&D department,who design the control systems and programs,and improve the technology year by
year.

1. QFW-2500 FRP/GRP pipe filament winding machine

1.1 The main parameters

1) The total power: 193.6kw

2) The maximum diameter can be manufactured: DN4000mm

3) The effective length of the pipe: 12000mm

4) The productivity: 1000kg/h

5) The baking board's temperature of curing station: 105~160 ºC

6) The maxi speed of conveying roving: 90m/min

7) The maxi width of roving sheet: 200mm

8) The maxi speed of sand conveyance: 100kg/min

9) The maxi mould-unloading force: 83t

10) The rated drawing force of the capstan: 5t

11) The rated lifting force of the supporting pipe trolley: 40t

12) The rated pressure of the hydraulic system: 16Mpa

13) The central height of mould-unloading machine: 2000mm

14) The central height of the other single machine: 1500mm

Note: If the indoor temperature is above 15ºC in winter, the baking board can be power-off, then the total power is 97.6kw

1.2 It consists of six components

1.2.1 Inner liner-making machine

Inner liner-making machine mainly consists of following parts:
1) Main shaft transmmision system

2) Working platform

3) Electric control system

4) Front & rear support frame

5) Hydraulic pumping station


1.2.2 Computer control mortar-adding fialment winding machine

Computer control mortar-adding winding machine mainly consist of:

1) Main shaft transmission system

2) Working plateform

3) Mortar-adding trolley and transmission system

4) Roving-guide frame

5) Extrusion & press device

1.2.3 Curing station

Curing station mainly consist of:

1) Main shaft transmission system

2) Front & rear support frames

3) Electric control system

4) Heating device


1.2.4 Trimming machine

Groove-making & end-cutting machine mainly consist of:

1) Main shaft transmmision system

2) Front & rear support frame

3) End cutting device

4) Electric control system

5) Dust-remover


1.2.5 Demolding machine

Demoulding machine mainly consist of:

1) Gantry

2) Demoulding trolley

3) Pipe support trolley

4) Mould-dragging system

5) Electric control system

1.2.6 Resin mix station


Resin mix station mainly consist of:

1) Underground storage tank

2) Mix tank

3) Resin transfer system

4) Electric control system


1.2.7 FRP Pipe Hydrostatic Pressure Testing Machine


2. FW-4000 computer control filament winding machine

2.1 Technical parameters:

a.  The range of diameter can be wound: DN600~ DN4000mm

b.  The maxi length:  12000mm

c. The winding angle: 45°<α<90°

d. The total power: 10kw

e.  The tolerance of positioning:  <1mm

f. The maxi width of roving sheet: 150mm


3. Vertical FRP tank production line on site

a. The maxi diameter can be wound:  15000mm

b. The maxi length can be wound: 12000mm

c. The range of diameter: DN4000~DN15000mm

d. The maxi torque:  68350N·m

e. The maxi width of roving sheet: 1680mm


4. Horizontal FRP tank filament winding machine at site

a. Winding diameter range: 4m-25m

b. Max height for each section: 6m (Note: if it is more than 6m, it can be formed by many sections )

c. Winding angle: 60°-90°

d. Max rotating speed of the mandrel: 4.6rpm

e. Woven roving strands: 70*

5. Steel molds for FRP pipe & grp tank

6. Hydrotest machine for FRP pipes

7. Resin & fiberglass mixing and spraying gun

B2 type spraying machine:

Technical parameters:

Spraying of resin: 3.5-5kg/min

Spraying of fiberglass: 1.5-2.5kg/min

Pressure ratio: 18:1

Adjustment ratio of curing agent: 0.8-3%

Working air pressure: 0.3-0.7 MPa

Consumption of air: 50-500L/min  

If you buy our machine, we can offer the whole scheme to produce the FRP GRP GRE pipe so that  you can establish the plant.

Inner diameter (mm)	Volume of flow (L/s)	RPM pipe (m)	SP (m)	PCP (m)
400	125.6	18.4	37.19	48.36
600	282.7	11.18	21.97	28.22
800	502.4	7.84	15.1	19.24
1000	785.4	5.97	1131	14.31
1200	1131	4.77	8.92	11.23
1400	1539	3.94	7.3	9.14
1600	2010	0.35	6.14	7.65
1800	1543	2.89	5.26	6.54
2000	3142	2.54	4.6	5.69

 

Warranty

1-year manufacturer's warranty for parts and labor after on-site installation & acceptance.
 

Certifications

Packaging & Shipping

        Container loading of FRP/GRP Pipe Filament Winding Equipment

Company Profile

Our Advantages

We specialize in this field for several years with top quality competitive price and best service. More advantage we can supply:

Manufacturer
Superior quality&Good service
Timely delivery&Competitive price
ISO9001 ISO14001 ISO45001 SGS
Special size is available
OEM support
Low MOQ

1.More than 10 Years manufacturing experience.
2.Professional research and development team
3.Zero Customer Complaints for several Years
4.Human-based management
5.Environmental Protection
6.Excellent after-sales service.

Our service
We offer professional products and fast delivery.
We will help you solve problems when you use our products.
Any question can turn to the technology department of our company.

1. Fast delivery (Our factory has high production capacity and there is enough inventory to insure fast delivery for you)
2. Competitive price (We are manuafacturer of our products, so we can provide you both high quality products and competitive price)
3. Quick response each inquiry within 24hours
4. Quality control strickly
5. Quick delivery imporve your effciency

Main products:
FRP tank and chemical equipment
High, middle, low pressure FRP pipe
FRP small-scaled wastewater treatment tank
FRP septic tank
FRP cooling tower
FRP pultrusion, molded series products
FRP polymer electrolytic cells
S/F, F/F double-wall oil fuel storage tank
Whole set of FRP prodcution machines
Whole set of computer control filament winding machine
Whole set of FRP pultrusion machine
Whole set of FRP molded hydraulic press
Whole set of FRP grating molded machine ETC

Hengshui Aoliande Trade Co.,Ltd. not only have ability to sell & supply products, but also has design ability of material, structure and products, our company can provide customers with technical advice, supply of goods and material, transportation,installation supervision etc service.
 

Main application:
Urban water supply and drainage
Desalination of sea water
Chemical industry Metallurygy
Brewing Electric power
Oil storing Sewage treatment
Building Municipal works
Highway facilities

FAQ

Are you a factory or a trading company?
We are a factory, is a professional manufacturer, we have more than 200 skilled technicians, in addition, we have professional equipment mold engineers for design and production.

Where is your factory located? How can I visit you?
Our sales office is located in Shijiazhuang, Hebei Province. And our factory in Hengshui, Hebei Province.

Can you do OEM?
Yes, we can do OEM and ODM products, no problem. We can make all kinds of customized products according to drawings or samples.

Can you provide technical advice?
We provide you with professional technical advice free of charge.

What volume do you have?
With an annual output of 60,000 tons, we have multiple production lines to meet customer requirements for fast delivery.

What are your payment methods?
We accept TT /LC/Credit insurance orders.

What are your delivery items? 
We accept EXW,FOB,CNF,CIF, etc. You can choose the one that is most convenient and cheapest.