Long Serive Life FRP Electrolytic Cells Polymer Concrete Cell for Metal Electrolysis

Product Description

Product Description

                                                                           What's FRP Polymer Electrolytic Cells?

1. Vinyl ester resin monolithic casting electrolytic cells

Electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tankhouse operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.

 

2. Structure

Electrolytic cells are cast monolithically based on a patented, three-layer composite material system:

The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long-term impermeability and corrosion resistance.

The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses

The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally,this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.

3. Benefits of electrolytic cells

1) Long-term impermeability, free of corrosion, 20+ years warranty
Our monolithic internal tank manufactured with multiple layers of fiber-reinforced premium vinyl ester resin. It has continuous service without leakage, free of corrosion and structural flaws which operating under normal conditions as specified for each project. 

2) Swift, accurate and less costly installation
Electrolytic cells include features that allow reduction of 25% or more in time needed for cell erection, alignment and leveling compared to time required with conventional polymer concrete cells. Dimension tolerances for electrolytic cells are consistently tight, simplifying installation in the most demanding applications,including plants with automated crane systems.

3) Minimum cleaning time and water consumption
The rounded internal shape,optional sloped cell floors,and smooth,flat finish of the internal tank,facilitate water sweeping and drainage of heavy sludge,with reduced water usage and accelerating return to service after each cleaning.

4) Minimum maintenance cost
The robust, virtually impervious internal tank that is chemically bound to the polymer concrete structural core during molding is tolerant to operating abuse its smooth,non-stick surfaces minimize adhesion of contaminants.

5) Maximum operational safety
The structural core of electrolytic cells is bolstered with sturdy external seismic reinforcement blocks confining its floor supports, and includes a robust, internal bidirectional, pultruded FRP bar mesh reinforcement which positively maintains integrity should the cell fail due to catastrophic events. Electrolytic cell installation protocols call for lateral wall collaboration between cells,thus reducing stress levels of cell around 40% under normal operating conditions.

Product Parameters

                                                                                  List of Existing Mold

No.	Dimension (mm)
1	11000*1330*2360
2	5840*1170*1400/1600
3	4800*940*1650
4	7370*1180*1480
5	4362*940*1855
6	4640*990*1600
7	3850*960*1579
8	3400*960*1579
9	5200*890*1370/1550
10	6700*1200*1540
11	5000*1170*1500/1700
12	5200*1200*1480
13	6660*1220*1540
14	4150*840*1564
15	5970*1170*1400/1600
16	2900*1200*1509
17	8370*1120*1730
18	5100*960*1600
19	4030*940*1650
20	4530*1010*1640
21	4970*1160*1400
22	2300*700*1600
23	4000*1420*1000
24	5000*1200*1400
25	5900*1200*1950
26	5000*820*1650
27	5840*1170*1400*1700
28	4180*990*1500/1615
29	5300*940*1650
30	5050*1070*1950
31	3470*870*1250

Company Profile

Main Products:
FRP pipe&fitting
FRP storage tank&tower equipment
FRP electrolytic cells
S/F double wall underground fuel tank
FRP water tank, SS304/SS316 water tank
FRP cooling tower
FRP grating
FRP pultruded profile
FRP septic tank
FRP cable tray
PP/FRP, PVC/FRP, PVDF/FRP pipe/tank
FRP grating machine
FRP pultrusion machine
FRP rebar machine
Whole of computer control filament winding machine 
Mannheim process potassium sulphate making equipments & technology

FAQ

1. Q: Who are we?
A: We are manufacturer, located Hengshui City Hebei Province, China, start from 2016, sell to Eastern Europe(20.00%), Africa(20.00%),Domestic Market(20.00%),South Asia(15.00%),Southeast Asia(15.00%),South America(5.00%),North America(5.00%). Welcome to send your inquiry!

2. Q: How about the delivery time?
A: Normally, 10-15 days after receiving the deposit to finish the order for a 20' container. Welcome to ask for the detailed delivery time according to your order quantity!

3. Q: What's the price of FRP electrolytic cell?
A: Depends on the size and quantity, welcome to inquire!

4. Q: How can you guarantee the product quality?
A: We have the quality control system ISO9001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction beforepacking.

5. Q: Can you do OEM for me?
A: We accept all OEM orders, just contact us and give me your design,we will offer you a reasonable price ASAP.

6. Q: What can you buy from us?
A: FRP/GRP Pipe & fittings, FRP/GRP tank & tower, FRP grating, FRP pultruded profiles, FRP SMC water tank, FRP polymer electrolytic cell, S/F, F/F double wall underground fuel tank, FRP rebar, FRP pipe filament winding machine & technology, FRP tank filament winding machine & technology, FRP molded grating machine & technology, FRP rebar machine & technology, FRP pultrusion machine, FRP polymer electroytic cell machine & technology, Mannheim Process Potassium Sulphate Making Equipment & technology, FRP cable tray, FRP septic tank, Fiber reinforced plastic rod/core, etc,

7. Q: What services can we provide?
A: Accepted Delivery Terms: FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, DES;
Accepted Payment Currency: USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian