Polymer Concrete Electrolytic Cell For Electrowinning and Electrorefining
FRP electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tank house operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.
Application of FRP electrolytic cell
FRP electrolytic cell is widely used non-ferrous smelting industry anti corrosion equipment, it is suitable for lead, zinc, copper, bismuth, silver etc. Wet smelting non-ferrous metal.
Aqueous electrolytic cell
The form of aqueous electrolytic cell, can be divided into two categories, diaphragm electrolyzer and diaphragm electrolyzer. Diaphragm cell and can be divided into both to membrane (asbestos wool), ionic membrane and solid electrolyte membrane (such as beta Al2O3) form;No diaphragm cell is divided into mercury cell and oxide electrolyzer, etc.
Molten salt electrolytic cell
Much used for preparing low melting point metal, its characteristic is running at high temperatures, and should try to prevent moisture to enter, avoid hydrogen ions on the cathode reduction.
Electrolytic cell consists of a tub, anode and cathode, most of the anode with the diaphragm chamber is separated from the cathode chamber.According to the divided into aqueous electrolyte cell, molten salt electrolytic cell and three types of nonaqueous solution electrolysis cell.
When direct current through the cell, the oxidizing reaction at the interface between the anode and the solution of reduction reaction at the interface between the cathode and the solution, by making the required product.
Structure
Electrolytic cells are cast monolithically based on a patented, three-layer composite material system:
The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long-term impermeability and corrosion resistance.
The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses.
The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills.
Optionally, this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
Physical Properties of Polymer Concrete Electrolytic Cell for Cu electrolytic workshop
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Density (standard hammered)
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Thermal expansion coefficient
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Advantage of FRP electrolytic cell
Long-term impermeability, free of corrosion, 30+ years warranty
Our monolithic internal tank manufactured with multiple layers of fiber-reinforced premium vinyl ester resin. It has continuous service without leakage, free of corrosion and structural flaws which operating under normal conditions as specified for each project.
Swift, accurate and less costly installation
Electrolytic cells include features that allow reduction of 25% or more in time needed for cell erection, alignment and leveling compared to time required with conventional polymer concrete cells. Dimension tolerances for electrolytic cells are consistently tight, simplifying installation in the most demanding applications, including plants with automated crane systems.
Minimum cleaning time and water consumption
The rounded internal shape, optional sloped cell floors, and smooth, flat finish of the internal tank, facilitate water sweeping and drainage of heavy sludge, with reduced water usage and accelerating return to service after each cleaning.
Minimum maintenance cost
The robust, virtually impervious internal tank that is chemically bound to the polymer concrete structural core during molding is tolerant to operating abuse its smooth, non-stick surfaces minimize adhesion of contaminants.
Maximum operational safety
The structural core of electrolytic cells is bolstered with sturdy external seismic reinforcement blocks confining its floor supports, and includes a robust, internal bidirectional, pultruded FRP bar mesh reinforcement which positively maintains integrity should the cell fail due to catastrophic events. Electrolytic cell installation protocols call for lateral wall collaborationbetween cells, thus reducing stress levels of cell around 40% under normal operating conditions.
Quality Advantages:
1. Main quality indicators:titanium substrate, precious metal ratio, accelerated life, coating binding force to the titanium substrate(coating adhesion)
2. Advanced technology & equipment, abundant experiences and skilled workers, during the production of Titanium Anode, each process must be strictly supervised and tested.
3. Own R&D, Production and Sales department, Elade always struggling to supply the product with the most excellent quality and the most favorable price and supply the most efficient service.
4. Each production process is according to the ISO standard to sure the specifications and performance are qualified.
5. Elade accept the third party certificate if needed.
Main Products:
FRP tank and chemical equipment
High, middle, low pressure
FRP pipe FRP small-scaled wastewater treatment tank
FRP septic tank
FRP cooling tower
FRP pultrusion, molded series products
FRP polymer electrolytic cells
S/F, F/F double-wall oil fuel storage tank
Whole set of FRP prodcution machines
Whole set of computer control filament winding machine
Whole set of FRP pultrusion machine
Whole set of FRP molded hydraulic press
Whole set of FRP grating molded machine ETC
Hengshui Aoliande Trade Co.,Ltd. not only have ability to sell & supply products, but also has design ability of material,
structure and products, our company can provide customers with technical advice, supply of goods and material,
transportation,installation supervision etc service.
Main application:
Urban water supply and drainage
Desalination of sea water
Chemical industry
Metallurygy Brewing
Electric power
Oil storing
Sewage treatment
Building Municipal works
Highway facilities
Why Choose ALD?
Our company regards product quality as enterprise life, not only provide customers with high quality products, but also to provide
customer good service.
We insist the philosophy of specialty ,service ,credit,,innovation business philosophy. We pledge to you seriously:
A : Quality commitment
1, all raw materials strictly, in accordance with design specifications elaborate strictly, full compliance with contract
requirements.
2. All products must be manufacture production in accordance with national standards or enterprise, and through the municipal or
more annual inspection of product quality supervision and inspection departments.
B:Price commitment
Under the same conditions of competition , would not to reduce the quality of products, based on the most favorable price
toyour party.
C: The delivery commitment:
Product delivery: in accordance with the user requirements as soon as possible, if you have special requirements need completed
ahead of schedule, can FATF design, production, and strive to meetcustomer needs.
D: Sales commitment:
Service principles: Our products can service for customer lifetime. Free repair service within 12 months, 12 months later as a
paid service, and the paid services only charge the cost.
Purchasing our products and equipment has quality questions , user or zhenghaiyuan can ask the manufacturer to maintain directly.
If the Equipment installation by the user, will guide the user installation and make it conform to design requirements.
Are you a factory or a trading company?
We are a factory, is a professional manufacturer, we have more than 200 skilled technicians, in addition, we have professional
equipment mold engineers for design and production.
Where is your factory located? How can I visit you?
Our sales office is located in Shijiazhuang, Hebei Province. And our factory in Hengshui, Hebei Province.
Can you do OEM?
Yes, we can do OEM and ODM products, no problem. We can make all kinds of customized products according to drawings or samples.
Can you provide technical advice?
We provide you with professional technical advice free of charge.
What volume do you have?
With an annual output of 60,000 tons, we have multiple production lines to meet customer requirements for fast delivery.
What are your payment methods?
We accept TT /LC/Credit insurance orders.
What are your delivery items?
We accept EXW,FOB,CNF,CIF, etc. You can choose the one that is most convenient and cheapest.
What's the price of The FRP Electrolyzer or FRP Electrolytic Cell?
Please contact us, we will give you a reliable quotation.
How much is the FRP Electrolyzer or FRP Electrolytic Cell ?
Please contact us, we will give you a reliable quotation.
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