| Customization: | Available |
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| After-sales Service: | Provided |
| Warranty: | 4 Year |
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The Mannheim potassium sulfate production technology was developed by the Mannheim Verein in Germany in the 19th century. The core technology of this method is the Mannheim reaction furnace. With a century of development, improvements have been continuously made in terms of the materials and structural design of the furnace, as well as in energy conservation and environmental protection. The Mannheim process, currently employed by Hebei Aoliande Chemical Equipment Co., Ltd., is the most mature technology for producing potassium sulfate. It produces potassium sulfate of high quality and grade, with high potassium yield, while also producing high-quality by-product hydrochloric acid. The process used in this project is considered advanced technology.
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Name
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Potassium sulfate plant power system mannheim furnace
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Product type
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Fertilizer
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Introduction
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The whole set equipment
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Control system
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MCC, PLC, DCS
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Burning system
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Natural gas, oil ,coal
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The most common method of producing potassium sulphate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600ºC. Potassium sulphate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.Production Process Adopted
DCS Automatic Control System Used in the Project
To ensure safe, stable, efficient, and economical operation while reducing labor intensity, Hebei Aoliande Chemical Equipment Co., Ltd has integrated the DCS control system into the project's process design, in line with the characteristics of potassium sulfate production. This system accomplishes the tasks of monitoring, controlling, and managing key production process parameters such as temperature, pressure, flow rate, and liquid level. The entire process can be operated and controlled through a keyboard. The production process includes a logic control system and interlock protection to safely control hazardous materials in case of disoperation or abnormal conditions. Relevant electrical parameters and the operation/fault, shutdown of major electrical equipment are displayed on computer screens. The entire project achieves an automation level where monitoring, dispatching, and fire control management are unified and conducted from the control room via computers and large-screen televisions, reaching an operational mode that allows for unmanned site operation.
Technical advantage
1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6 Adopt gas generator replacing other heating method
7 Stable production and easy operation.
8. Large output& Low coal consumption.
Overall operation advantage
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No.
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Case
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Date
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1
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SOGP plant in Philippines for 10,000MTPA
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In 2016 year
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2
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EPC project of SOP in Egypt for 60,000MTPA&100,00MTPA
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In 2015 Year
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3
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Overhaul the furnace in Indonesia
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In 2011 year
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4
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The project of SOP for 40,000MTPA
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In 2010 year
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5
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Main equipment supplier of SOP in India for 20,000MTPA
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In 2018 year
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6
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The contractor of SOP in Phipilippines for 10,0000MTPA
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In 2008 year
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7
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The EPC porject os SOP in Indonesia for 10,000MTPA
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In 2006 year
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8
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Overhaul the furnace in Indonesia
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In 2004 year
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Are you a factory or a trading company?
We are a factory, is a professional manufacturer, we have more than 200 skilled technicians, in addition, we have professional equipment mold engineers for design and production.
Where is your factory located? How can I visit you?
Our sales office is located in Shijiazhuang, Hebei Province. And our factory in Hengshui, Hebei Province.
Can you do OEM?
Yes, we can do OEM and ODM products, no problem. We can make all kinds of customized products according to drawings or samples.
Can you provide technical advice?
We provide you with professional technical advice free of charge.
What volume do you have?
With an annual output of 60,000 tons, we have multiple production lines to meet customer requirements for fast delivery.
What are your payment methods?
We accept TT /LC/Credit insurance orders.
What are your delivery items?
We accept EXW,FOB,CNF,CIF, etc. You can choose the one that is most convenient and cheapest.
What's the price of K2SO4 potassium sulfate fertilizer equipment,mannheim furnace production line?
Please contact us, we will give you a reliable quotation.
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